Flexibility, precision and speed for your production
Systematic automation
Custom-fit adapter solutions for automated testing processes
Our adapter solutions have been developed for use in automated production environments - precise, robust and easy to integrate.
Semi-automated test stations and manual rework stations can also be efficiently equipped with wemonte adapters - robust, ergonomic and reliable.
- Process-reliable contacting: Repeatable test adapters for high-current and functional tests - suitable for high cycle times and continuous loads.
- Automation-capable design: Mechanically robust and assembly-optimized - suitable for automated feeding, robotic handling and inline testing.
- Fast set-up for variant changes: Modular concepts enable short changeover times for product changes and high flexibility in series production.
- Reliable integration into existing systems: Designed for integration into existing systems, interfaces and test benches - both mechanically and electrically.
Everything but simple
Challenges in the modern production
In highly automated production environments, the demands on test fixtures are increasing: they must be flexible, robust and precise - even with high throughput and frequent product changes.
- High number of variants: Adapters must react flexibly to changing component geometries and contacting requirements - without long set-up times.
- Short cycle times and high process reliability: Every second counts in automated lines. Adapters must position precisely, make secure contact and reliably withstand high cycles.
- Integration into automated lines: The mechanical design must be suitable for handling by robots or transfer systems - including centering, position retention and wear resistance.
- Mechanical robustness in continuous operation: Millions of insertions, clamps or hold-downs require wear-resistant materials and low-maintenance designs.
- Combination with manuel rework stations: Adapters should not only be automated, but also ergonomically operable - e.g. for manual test stations in final inspection or rework.
Your project with wemonte
From the requirement to the integrable test fixture
Whether for automatic feeding, robotic handling or manual test stations: We develop adapter solutions that are precisely tailored to your production process - structured, plannable and transparent. This is how we work together with you:
1. Requirements gathering & quotation preparation:
We analyze all relevant parameters with you: Installation space, contacting principle, interfaces to automation, cycle time specifications and mechanical requirements. On this basis, you receive a binding offer tailored to your application.
2. Technical design & construction:
We develop your adapter solution in close cooperation with your automation partners. The goal: a robust, low-maintenance and easy-to-install design that can be seamlessly integrated into your line or station.
3. Production & assembly preparation:
After approval, we start with the procurement and planning of the final assembly. We usually deliver adapters from the Basic series within 6 weeks. For complex systems with special mechanics or special connections, we plan individually.
4. Quality assurance & documentation:
Each adapter is tested at our site in Stuttgart before delivery. You receive complete technical documentation - including CAD drawings, operating instructions and connection diagrams.
5. Support beyond the project:
We remain your point of contact even after commissioning - for maintenance, spare parts or adaptations in the event of changes to your product or process. Everything from a single source - with a direct line to design, production and support.
Simply well tested
Your benefits with wemonte at a glance
Our test fixtures are designed to fit seamlessly into automated production processes - robust in continuous use, flexible when changing variants and efficient in handling.
Your benefits with wemonte:
- Integration right from the design stage: Whether robotic handling, automatic feeding or modular production - our adapters are mechanically and electrically adapted to your line.
- Set-up time optimization thanks to sophisticated mechanics: Fast product changes enable high line availability - without compromising on contact quality or positioning.
- Durability under production conditions: Designed for high mating cycles, wear resistance and low-maintenance use in shift operation.
- Personal advice and short distances: Development and testing take place in Stuttgart. We work closely with your automation and production partners - for tailor-made solutions without friction losses.
- Scalable concepts for every expansion stage: From individual test stations to fully automated lines - our solutions grow with your requirements.
Frequently asked questions
FAQs
How can your fixtures be integrated into automated systems?
Our adapter solutions are mechanically and electrically designed so that they can be easily integrated into existing lines - e.g. via defined interfaces for feeding systems, robotic handling or manual test stations.
Do your adapters support automatic feeding systems or robotic handling?
Yes. Our adapters can be equipped with defined holders, position elements or gripping points that enable automated assembly - for example by gantry robots or cobots.
How quickly can your adapters be set up or changed over?
We rely on modular and ergonomically optimized designs. This means that our systems can be converted in just a few simple steps - ideal for a wide range of variants and short product life cycles.
How robust are the adapters in shift operation?
Our adapters are designed for continuous industrial use - with wear-resistant materials and a robust structure. Depending on the application, several hundred thousand mating cycles are possible.
Where are your test adapters developed and manufactured?
Development and quality assurance take place at our site in Stuttgart. We work with regional partners for assembly - this ensures short distances, flexibility and high quality.
What delivery times can be expected?
We generally deliver adapters from the Basic range within 6 weeks of design approval. Complex systems with special mechanics or automation interfaces require approx. 8-14 weeks - depending on the scope of the project and are planned individually.
Can the adapters also be integrated into manual or semi-automated stations?
Yes. Many customers use our adapters in automated lines as well as in manual reworking stations or semi-automated individual stations - integration is correspondingly flexible.